Optical Encoder Discs Stainless Steel High Precision Incremental Encoder
Optical encoder discs are critical components used in rotary encoders to convert mechanical motion into electrical signals. Hysonetch manufactures custom optical encoder discs through precision photo chemical etching, ensuring exceptional accuracy, burr-free edges and consistent performance.
Our encoder discs are widely used in:
- Industrial Automation
- Servo Motors
- CNC Machines
- Robotics
- Medical Equipment
- Aerospace Systems
- Motion Control Systems
Encoder Discs Overview
Xinhaisen Technology specializes in manufacturing high-accuracy chemically etched encoder discs for motion control systems. Our precision etching technology produces code wheels with exceptional pattern accuracy and dimensional stability, ideal for optical and magnetic encoders in industrial, automotive, and aerospace applications.
Encoder Discs Features
1.Ultra-High Precision: Capable of producing extremely fine lines and micro-holes.
2.Burr-Free & Stress-Free: The etching process eliminates mechanical stresses and burrs, ensuring smooth edges and accurate performance.
3.No Material Hardness Change: Unlike stamping or laser cutting, etching does not affect the base metal's temper or magnetic properties.
4.Rapid Prototyping & Production: Fast turnaround from design to mass production.
5.Material Versatility: Can be etched from various alloys.
Manufacturing Process
We utilize advanced chemical etching technology. This is a subtractive manufacturing process that uses a chemical etchant to cut metal with exceptional precision, creating burr-free, stress-free parts without altering the material's properties.
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Features
- High Resolution Encoder Patterns
- Line Width as Small as 0.01 mm
- Excellent Concentricity
- Burr-Free Photo Etched Process
- Custom Diameter Available
- Stainless Steel and Nickel Materials
- High Repeatability
- OEM & ODM Supported
Encoder Discs Specifications
| Product Name |
Optical Encoder Disc |
| Material |
Stainless Steel 304 / 316 / Nickel |
| Thickness |
0.02-1.0 mm |
| Tolerance |
±0.005 mm |
| Min Line Width |
0.01 mm |
| Application |
Rotary Encoder |
Applications
Optical encoder discs are commonly used in:
- Incremental Encoders
- Absolute Encoders
- Servo Motors
- Industrial Robots
- CNC Equipment
- Medical Imaging Systems
- Aerospace Positioning Systems
- Automation Equipment
Why Choose Xinhaisen?
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Unmatched Speed: We offer rapid response and fast turnaround times, from prototyping to bulk orders.
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High-Quality Standards: Rigorous quality control ensures every batch meets your exact specifications.
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Volume Flexibility: We are equipped to handle both urgent small batches and massive production runs efficiently.
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Technical Expertise: Deep knowledge of etching various metals to achieve the perfect balance of sharpness, flexibility, and corrosion resistance.
Welcome to contact us at any time!
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